High-Rate Bioelectrochemical Anaerobic Digester for Biomethane Production from Food Waste

Abstract

This study investigated methane (CH4) production in a bioelectrochemically enhanced anaerobic digester (BEAD) equipped with a pair of 3-dimensional flow-through electrodes made of conductive polypropylene biorings. The performance of the BEAD reactor was compared to that of a similarly sized Anaerobic Upflow Sludge Bed (UASB) reactor. The reactors were operated at a temperature of 22 ± 1 °C using food waste (FW) leachate fed at organic loading rates of 3–8 g (LR d)−1 or at a temperature of 35 ± 1 °C using the liquid fraction of FW separated using a screw press. With both tested feedstocks, the BEAD reactor demonstrated up to 30% higher CH4 yield, reaching 0.35–0.38 L g⁻¹ (COD consumed), compared to the UASB reactor. Additionally, reactor stability under organic overload conditions improved, with the difference more pronounced at organic loads above 6 g (LR d)−1. Energy consumption for bioelectrochemical CH4 production was estimated at 5.1–12.4 Wh L⁻¹ (of CH4 produced), which is significantly below the energy consumption for electrochemical H2-based methanation. Overall, BEAD increases methane production and improves process stability, offering a novel sustainable solution for waste management.

Key findings

• ▸BEAD reactor demonstrated up to 30% higher CH4 yield compared to UASB reactor
• ▸BEAD reactor showed improved stability under organic overload conditions
• ▸Energy consumption for bioelectrochemical CH4 production was estimated at 5.1-12.4 Wh L⁻¹

Keywords

Identifiers

DOI

10.3390/bioengineering13010031

Journal

Bioengineering

Year

2025